In the mahogany furniture industry, factors such as low production efficiency and unstable quality seriously restrict the healthy development of the industry, and the magic weapon to solve these problems is “standardizationâ€. Recently, the reporter learned from Dayong Town that Zhongshan Dongcheng Hongmu Furniture Co., Ltd. spent a year re-regulating each production and management link with 547 standards and putting a “tightening charm†on itself to improve product quality and production efficiency. .
Recently, the company took back the standardized good behavior certificate printed by the National Standardization Management Committee and became the first mahogany furniture enterprise in Guangdong Province to pass the 4A standardization and good behavior recognition. This is also the highest level of the national standard system.
Enterprises wear their own "tightening charm"
The master takes the apprentice, and the craft is based on experience. It is the traditional production mode of the mahogany furniture industry. Due to lack of operating procedures and lack of business guidance, the workshop is disorderly, raw materials are wasted, work efficiency is low, rework rate is high, and cost is difficult to control.
The reporter learned from Dongcheng Furniture that last year, Dongcheng Furniture, which has gone through nearly 20 years of development, is determined to change this situation. Based on the IS09000-2001 quality management system certification, it has adopted the norms of technology, work and management. A "standardization" approach to governance.
Taking the seemingly simple process of breaking material as an example, it is necessary to apply a number of standards such as the technical standards for cutting materials and the working standards for the materials for the materials. The workers in this position must also be familiar with the entire process flow chart. In the past, the arbitrariness of workers to break the material was very large. A piece of wood that could be drawn in a reasonable size could be drawn into three pieces. But now, the requirements for materials, technology, technology, and safe operation of the products are clear at a glance, and the phenomenon of wasting wood is basically eliminated.
From product design to design management, from shop floor layout to material placement, from work time measurement to establishment of operational specifications, from production, packaging, handling, storage to installation, delivery and use, from general manager, business executive to technician Every operator, such as the operator... Dongcheng combed and perfected one by one, and finally formed 397 technical standards, 37 working standards and 113 management standards, totaling 547 standards. After the establishment of the new standard system, it not only greatly improved the work efficiency and quality of employees, but also improved the product quality.
Standard preparation must be continuously improved
"Standardization" is a huge system engineering, each of which is "to take the lead and move the whole body." How did Dongcheng implement these norms and generate benefits?
Li Guojin, the manager of the company responsible for this work, said that in addition to holding two quality meetings of the whole plant, the company will also provide technical guidance and training for different positions. Each workshop will post the relevant standards in the workshop, and issue an employee handbook to each employee. In normal times, the group will conduct exchanges and study.
"Now, every employee can deeply understand the standardization work. Understand that only by not wasting materials, not reworking, and not affecting the handover, can the production cost be reduced to a minimum, the product benefits can be maximized, and the customer's recognition can be won." Li Guojin said.
Li Guojin believes that the biggest advantage of standardization is that both old and new employees can easily consult or standardize production according to the standards set by the company, thus ensuring that every product and every component produced is Superior quality
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