Packaging, as the last process in the production process, has a crucial impact on product quality and company image. Packaging not only protects the safety of the product, but also plays a role of publicity, and it also represents the company's image. Each product's packaging contains a variety of information, the correct reading of information is conducive to companies to track products.
For the packaging of products, in the past, most factories used manual methods for testing. With the improvement of the production level of enterprises, this method is difficult to meet the continuous and large-scale production needs of enterprises. In some domestic manufacturing enterprises, it can often be seen that dozens of workers complete the product testing process. The application of machine vision technology not only gradually replaces manual to complete this tedious and boring work, but also has great advantages in reliability and low cost. Using machine vision technology, companies can efficiently complete product packaging inspections, and can also correctly read product packaging information to effectively track products.
In many industrial applications, the detection of product packaging is a more typical application field. The visual system provided by Shanghai Botron Electric Co., Ltd. can be perfectly integrated with the packaging machinery, which not only improves the packaging performance of the packaging machinery, improves the production efficiency of the enterprise, but also greatly reduces the defective rate of product packaging.
Application Cases in Packaging Industry
1. Character detection:
Usually, when the product batch code is coded, there is a missing spray or the production date of the spray is incorrect, which will lead to consumer complaints, often causing great economic losses to the manufacturer or the impact of corporate reputation. DALSA vision system relies on its excellent code reading Ability to read characters on various packaging materials accurately and quickly by training characters.
2. Barcode and QR code reading
On the outer packaging, the product itself and the label will be printed with barcodes so that the enterprise can establish a product tracking system to meet the requirements of the enterprise to collect product barcode information in real time. DALSA machine vision software has excellent bar code and two-dimensional code recognition capabilities, can correctly read various types of bar codes. At the same time, a smart camera that specifically recognizes barcodes and two-dimensional codes is also introduced, which further reduces the cost of barcode reading vision systems.
3. Bottle cap and liquid level detection:
Bottle packaging is one of the commonly used packaging forms, and its bottle cap packaging is crucial. Whether the bottle cap is locked, the quality of the cap, and the height of the liquid level directly affect the quality of the product. Packaging is the most critical step in the factory and one of the key monitoring items. DALSA machine vision system can meet the requirements of enterprise bottle cap inspection and ensure product quality.
Shanghai Botron Electric Co., Ltd. is a company specializing in the promotion of machine vision products and technical services. Through the unremitting efforts of all members of the company, the company has now developed into a professional vision company integrating R & D and application. The company mainly adopts the Canadian DALSA brand vision system. With its rich application experience accumulated over the years, the company has exerted the best application of machine vision in modern industry, and enjoys the reputation of machine vision application experts.
In response to various production lines and different inspection requirements in the packaging automation industry, DALSA has different vision systems to solve different problems:
A: The industry's smallest multi-processor smart camera BOA series, easy to operate and powerful. It is easy to install and easy to operate. It has a wide range of applications in verifying the number and type of packaging items and the presence or absence of size detection. It is the first choice for customers who pursue simple and practical visual products.
B: VA system series supporting multiple cameras, a variety of models are available. There are unparalleled advantages for packaging quality inspection of multiple angles of the same product.
C: GEVA network camera vision system GEVA has faster speed and powerful system integration performance. Product testing for high-speed packaging lines is the only choice for our customers. With a transmission speed of 1000Mb / s, it fully guarantees the rapid and accurate detection of each product in the high-speed packaging line.
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