ã€Abstract】 Compared with traditional carton enterprises, tens of thousands of cartons per day still need to consume 5-10 people or even more. The production efficiency of this “unmanned carton factory†is shocking: an average of 15,000 can be easily produced per hour. A cardboard box can even reach 360,000 Nissan cartons at full load during peak season. How is this high productivity?
Today, Ms. Chen Zhihui, the beauty general manager of Guangzhou Jiayan Special Packaging Machinery Co., Ltd., will witness you through the live video. Jiayan special company has been committed to building high-quality intelligent equipment and unmanned workshops for carton factories at home and abroad, and Mr. Chen has traveled throughout the Americas, Europe, East Asia, Southeast Asia and other countries to conduct exchanges and inspections, in order to provide the industry with automation guidance.
â–³ Ms. Chen Zhihui, General Manager of Jiayan Special, visited overseas
Unmanned carton factory: 1.5-360,000 Nissan cartons, saving labor costs by 50%
At present, domestic packaging and printing enterprises have not fully realized automation, and the degree of automation is relatively low. Due to the increasing cost of labor and the shortage of talents, many companies are also looking for the best solution for machine substitution. In Mexico, unmanned carton factories can be said to have been realized.
At the beginning of November 2018, a new carton factory in Mexico recently introduced a new model of the new line of printing and folding. The two production personnel (one person loading, one person control) reached in a 10-hour continuous shift production. Shipments of 150,000 cartons reached 360,000 cartons in 24 hours of full-load production. The person in charge of the factory said, “When we are busy in the peak season of this year, we will be able to achieve a completely unmanned operation in the true sense after the automatic loading machine is in place.â€
According to Ms. Chen Zhihui, compared with the domestic carton workshop personnel and equipment, the 10,000-square-meter carton workshop has obvious division of labor in various areas, and the production is well organized, neatly arranged, and almost no figure is visible. With the Jiayan special linkage line, the carton factory only needs 1-2 employees (one person for loading, one person for control) to complete the production, and with the automatic feeder, it can be completely unmanned. Operation, the degree of intelligence is quite high. In addition, the yield rate is a few percentage points higher, and the labor cost and floor space are also saved by 50%.
The speed is up to 250 sheets/min, and it takes only 6 days to install and put into production. This linkage line carton factory has successively won large orders from brand customers.
“Our operating capacity has reached more than 90%, which is almost unheard of. For most carton production equipment, if it can reach 50% of the rated speed of the machine, it is usually very good.†In addition to the high efficiency of equipment production and High utilization rate, the head of the Mexican company is also full of praise and reliability of this joint line of Jiayan special, and the company's patient comprehensive debugging services.
He sincerely admired: "The printing line on the lower printing line has higher technical requirements for manufacturers of production equipment, but the finished product quality of the carton is better. The speed of this equipment is up to 250 sheets per minute, which can realize 1-2 people per day. (White shift 10 hours system) 150,000 cartons, and the quality of the box is impeccable, has successfully brought our brand big customer orders, is the preferred brand of our future intelligent equipment."
â–³The carton factory in Mexico uses the finished carton to produce the finished carton
Jiadian special installation and commissioning speed also makes customers very satisfied. Customer evaluation: "Since the equipment entered the factory, the mechanical components were installed on the third day, the electrical components were installed on the fourth day, the installation and commissioning was completed on the fifth day, and the carton production was completed on the sixth day. The installation efficiency and service attitude shown in the show are very satisfactory."
No need to reprint, directly enter, Jiayan special printed on the folding line into a smart carton factory preferred
Guangzhou Jiayan Special Packaging Machinery Co., Ltd. is a Korean-owned enterprise located in Panyu District, Guangzhou City. It has nearly 40 years of experience in manufacturing, installation and commissioning. Jiayan specializes in the research, development, manufacture and export of various types of automated corrugated box equipment, such as intelligent high-speed printing slotting die-cutting nail box linkage line, automatic paste box machine, intelligent feeder, paper feeder and so on. Technology originated from South Korea, while insisting on innovation, Jiayan specializes in creating high-quality intelligent equipment and unmanned workshops. The products are sold well in the domestic and overseas markets such as the United States, Mexico, Finland, Spain, Egypt, Indonesia, Thailand, South Korea, etc. , praise!
Why are the highly intelligent European and American carton factories favoring the Jiayin special printing and folding line? This is because the lower printing line and the lower printing line have incomparable unique advantages.
Jiayan special printed on the folding line
Compare the advantages of the upper printing method
1. The cardboard coming from the cardboard line does not need to be turned directly to the paper feeding section of the printing machine;
2. The surface of the cardboard piled up in the paper feeding section enters the paper feeding section, and the dust is completely removed;
3, printing under the printing department, no dust, ink is easy to manage under, very clean;
4, the slotting knife starts from the inside, the slotted knife edge is very good, no broken paper, the sides of the slot are also very clean and beautiful;
5. The die-cutting roller is on the top, the die-cutting is cut from the inner paper, the surface of the knife edge is very beautiful, the waste paper is completely cleaned, and the paper is not brought to the paste folding part;
6, large-size carton is more suitable, there is space to fold above, the upper fold-down method is too small to fold the space, easy to touch the ground.
The difference between the linkage line with other companies
Domestic mode: printing and slotting directly after the glue is discharged to the counter. The disadvantages are as follows:
1. The glue is not completely dry;
2, there is no function of patching, the carton is not well formed, the scissors mouth and the size of the mouth are serious;
3, three or five layers of cardboard production speed is not the same.
Jiayan special method (printing slotted and glued into the lap stack), the advantages are as follows:
1. Effectively correct the scissors opening and molding;
2, stack and fan: after the stacking time to extend the paper exit time, the glue can be completely dry;
3, three or five layers of cardboard production speed, with two time buffer function.
The model parameters of this equipment are as follows:
Combining with foreign advanced experience, how can domestic carton factories create smart factories or unmanned workshops? Ms. Chen Zhihui’s answer is deeply inspired. She said: "Intelligence is not only efficient, but also stable. Every carton factory has different orders. It is necessary to design according to its own characteristics, and it is most important to find an intelligent transformation that suits its own characteristics. Ten thousand carton factories can't be generalized. Every family has to go to large equipment, and they should investigate and choose according to the actual situation."
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