Discussion on Production Process of Floral Wax Printing

3. True wax products differ from Other fabrics:

3.1 Color phenol base roll: Because of the bilateral characteristics of the real wax product, the color is positive and negative, using the dyeing process, the phenol color hit the end of the roll, not only control the cloth neat and uniform, suitable for printing machine width . It also saves the process.

Phenol base prescription example: AS-G 3g/L
AS-BO 10g/L
NaOH 18mL/L

3.2 wax printing machine wax color: wax at a temperature higher than 100 °C when the liquid was a solid at room temperature, brittle, easy to fold folds. Wax printing machine printing wax at high temperature, and then cooling to form a flower pattern outline, immediately after the completion of the printing wax color, where the wax surface of the cloth is not color, no wax on the fabric surface color, the formation of the main flower pattern .

3.3 Wax-removing wax pattern: Wax-printed products have no natural look back with wax pattern, rough layered feeling is better than imitation wax pattern cloth, and the internal structure of the wax thrower is different, and the wax patterns thrown out are different.

3.4 Colored wax pattern: After the wax pattern was thrown, many wax surfaces were destroyed, and the wax-like surface cracked to expose the pattern. After padding the dyeing solution, the wax surface cracked and the pattern was exposed. If it is not covered by wax, it will be colored and become a composite color.

Batik process prescription example

Primer AS-G 20 g/L
Color: Color Base Red B 20g/L
AS-BO 3 g/L
Nitros 9 g/L
NaOH (36°Be) 28mL/L
Hydrochloric acid (19°Be) 34mL/L

After the color liquid with good material NaAc, HAc buffer, and adjust the mixing barrel PH: 1-2, rolling slot PH: 3-4

3.5 Wax-alkali washing: This procedure is mainly to use a mechanical crushing method to crush the seal of the wax on the surface of the fabric, rinse off with water, and then use 10 → 20g / L of alkali at about 90 °C alkali Wash three to four and finally wash in hot water. drying. To achieve the purpose of washing and removing wax, complete the process between wax printing.

3.6 True Wax Wax After some wax removal, some prints are required to print on the main pattern to make the pattern more colorful. The difficulty of this process lies in the need to track over the pattern of the main flower pattern and the overprinting of the pattern on the local pattern. It is necessary to track the flower pattern and print the pattern. One to four different colors are used to overprint the pattern. The more the colors are, the more difficult it is to grasp the precision of the flower. The printing process is basically the same as the imitation wax fabric.

Process Example (Reactive Dyes):
KGN Orange 4
K2BP Red 0.8
Urea 10
Anti-stain salt S 1
Baking soda 3
Paste X100g
The thickness of the color paste depends on the effect after printing, and the penetration can be guaranteed.

4. The real wax fabric does not have a very special place in the subsequent processing. Basically it is the same as the imitation wax fabric, but it is slightly different in the post-finish feel requirements. It can be summarized as: 12 yards in weight, smooth feeling, Thick, slightly shiny.

5. Summary:

5.1 True Wax products require pre-treatment to achieve "high hairiness, good mercerty, and good quality."

5.2 True Wax Wax is rough and plump. No fixed back. The wax pattern is the same on the positive and negative sides. There are also differences between two-color printing on the positive and negative sides. Highlight the characteristics of real wax products.

5.3 In the post-processing of real wax products, it is very important to enhance steaming and fully wash to improve the softness of the hand.

5.4 There are many processing procedures for real wax products. Attention should be paid to every aspect of processing. This is a guarantee for improving product quality. In short, highlighting the characteristics of real wax products is to increase the trend of product quality, improve product competitiveness, and make the future of real wax products brighter.